muse/book-reading-clip-lamp

A Wi‑Fi/USB‑C ESP32‑S3 reading lamp with OV5640 camera, microphone, speaker amplifier, rechargeable Li‑Po power management, six-LED boost light, USB protection/charging detection, and a clip/gooseneck enclosure with external FlexPIFA antenna.

Version
0.4.3
License
unset
Stars
0

mechanical/camera-fit-checks.json

{
  "dimensions": {
    "sku": "114993115",
    "revision": "MJY5OAF-F3M-V1 / 2023-06-20",
    "source": "https://files.seeedstudio.com/wiki/OV5640_for_ESP32S3_sense/OV5640_Datasheet.pdf",
    "productSource": "https://www.seeedstudio.com/OV5640-Camera-for-XIAO-ESP32S3-Sense-With-Heat-Sink-p-5739.html",
    "overallFlatLength": 70.5,
    "overallLengthTolerance": 0.2,
    "bodyWidth": 8.5,
    "bodyHeight": 5.4,
    "bodyTolerance": 0.2,
    "flexWidth": 6,
    "flexThickness": 0.12,
    "flexThicknessTolerance": 0.03,
    "tailWidth": 12.5,
    "tailLength": 4,
    "tailThickness": 0.3,
    "tailThicknessTolerance": 0.03,
    "contactCount": 24,
    "contactPitch": 0.5,
    "contactLength": 2.5,
    "heatSinkSize": [
      7,
      6,
      7
    ],
    "adhesiveAllowance": 0.15,
    "lensCenter": [
      0,
      3.5
    ],
    "lensFrontZ": -16.7,
    "moduleRearZ": -11.3,
    "flexCenterZ": -11.56,
    "connectorMouthY": -7.61101965,
    "connectorTipY": -10.1,
    "connectorFlexZ": -1.9,
    "returnBendY": -4.6,
    "minimumBendRadiusAssumed": 2.4
  },
  "fold": {
    "freeFlexLength": 62,
    "centerlineLength": 62.00000000000001,
    "bendRadius": 2.415,
    "innerRadiusAtMaxThickness": 2.34,
    "foldCount": 2,
    "tailStraightLength": 4,
    "lowerTurnY": -23.33805374158065,
    "lowestY": -25.75305374158065,
    "stiffenerStartY": -6.1,
    "nominalInsertionDepth": 2.4889803499999994,
    "endpoint": [
      0,
      -10.1,
      -1.9
    ],
    "contactFace": "+Z (toward PCB); pin-1 orientation requires sample confirmation"
  },
  "connectorReview": {
    "status": "DO NOT RELEASE: current J2 tail geometry is not a documented match",
    "connector": "FH12-24S-0.5SH(55)",
    "source": "https://www.hirose.com/en/product/series/FH12/documents?path=/api/v1/series/FH12/documents/product_series_catalog/content?lang%3DEN",
    "sourcePage": 10,
    "recommendedContactLengthMin": 3.5,
    "seeedContactLength": 2.5,
    "recommendedStiffenerLengthMin": 4.5,
    "seeedStiffenerLength": 4,
    "recommendedTailWidthTolerance": 0.07,
    "seeedTailWidthTolerance": 0.1,
    "action": "Select a connector documented for this shorter camera tail (or get explicit manufacturer approval), then recheck insertion height, contact side, pin 1 and folded route. The displayed J2 insertion is a packaging placeholder, not proof of mating."
  },
  "readyForManufacture": false,
  "shellDepthMm": 32.7,
  "previousFit": {
    "shellDepthMm": 22,
    "suppliedHeatSinkPcbIntersectionMm3": 30.720000000000002,
    "suppliedHeatSinkRetainerIntersectionMm3": 12.287999999999998,
    "result": "Does not fit: supplied 7 mm heatsink crosses PCB and original retaining strap"
  },
  "matingOverlaps": [
    {
      "part": "wifi-antenna-coax",
      "component": "U1",
      "volumeMm3": 9.348509830698148,
      "note": "U.FL plug and feed within the upper-right socket recess only; sample engagement required"
    },
    {
      "part": "head-harness-plug",
      "component": "J3",
      "volumeMm3": 386.07473008495697,
      "note": "XHP-8 inserted housing in B8B-XH socket envelope; dimensioned reference, sample fit required"
    },
    {
      "part": "camera-flex",
      "component": "J2",
      "volumeMm3": 9.468081251399976,
      "note": "Inserted tongue inside connector bounding envelope; physical slot and pin-1 need sample confirmation"
    }
  ],
  "clearances": [
    {
      "candidate": "flex-max-tolerance",
      "target": "front-bezel",
      "gapMm": 0.4500000000000002,
      "overlapMm3": 0
    },
    {
      "candidate": "flex-max-tolerance",
      "target": "camera-retainer",
      "gapMm": 0.395885084057814,
      "overlapMm3": 0
    },
    {
      "candidate": "flex-max-tolerance",
      "target": "PCB substrate",
      "gapMm": 0.9349999999999998,
      "overlapMm3": 0
    },
    {
      "candidate": "flex-max-tolerance",
      "target": "U14",
      "gapMm": 2.946208539474154,
      "overlapMm3": 0
    },
    {
      "candidate": "flex-max-tolerance",
      "target": "U15",
      "gapMm": 2.5349999999999997,
      "overlapMm3": 0
    },
    {
      "candidate": "flex-max-tolerance",
      "target": "U16",
      "gapMm": 2.535,
      "overlapMm3": 0
    },
    {
      "candidate": "flex-max-tolerance",
      "target": "U17",
      "gapMm": 2.5349999999999997,
      "overlapMm3": 0
    },
    {
      "candidate": "flex-max-tolerance",
      "target": "R39",
      "gapMm": 2.6272271052698994,
      "overlapMm3": 0
    },
    {
      "candidate": "flex-max-tolerance",
      "target": "R40",
      "gapMm": 2.535,
      "overlapMm3": 0
    },
    {
      "candidate": "flex-max-tolerance",
      "target": "R41",
      "gapMm": 2.5350000000000006,
      "overlapMm3": 0
    },
    {
      "candidate": "flex-max-tolerance",
      "target": "C40",
      "gapMm": 2.535,
      "overlapMm3": 0
    },
    {
      "candidate": "flex-max-tolerance",
      "target": "U3",
      "gapMm": 2.5437011122860316,
      "overlapMm3": 0
    },
    {
      "candidate": "flex-max-tolerance",
      "target": "R25",
      "gapMm": 2.535,
      "overlapMm3": 0
    },
    {
      "candidate": "flex-max-tolerance",
      "target": "C4",
      "gapMm": 2.6769852452206835,
      "overlapMm3": 0
    },
    {
      "candidate": "flex-max-tolerance",
      "target": "C5",
      "gapMm": 2.535,
      "overlapMm3": 0
    },
    {
      "candidate": "flex-max-tolerance",
      "target": "J2",
      "gapMm": 0.011019650000005043,
      "overlapMm3": 0,
      "note": "Expected inserted contact tongue excluded"
    },
    {
      "candidate": "flex-max-tolerance",
      "target": "L1",
      "gapMm": 2.53512327116454,
      "overlapMm3": 0
    },
    {
      "candidate": "heatsink-full-envelope",
      "target": "front-bezel",
      "gapMm": 1.1101801655587256,
      "overlapMm3": 0
    },
    {
      "candidate": "heatsink-full-envelope",
      "target": "camera-retainer",
      "gapMm": 0.3999999999999999,
      "overlapMm3": 0
    }
  ],
  "conclusion": "Enclosure space passes, but current J2 mating geometry is not a documented match. Bend radius, adhesive, shipped revision, insertion/pin-1 and thermal performance require physical qualification."
}