0hmX/pcbgolf-routing-checkpoint-20261012
A PCBGolf assembly combining a modeled PCB with copper/component bodies and seven native connector housings.
- Version
- 0.0.3
- License
- unset
- Stars
- 0
evidence/assembly-geometry-review.json
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"status": "Exact static partial routing source:198native open connections remain; not a validated complete competition entry",
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"support_to_all_source_component_copper_pad_via_FR4_solid_intersections": 0,
"support_load_screen": "workspace/work/agents/step_metrics/thickness_test/support_fixture/load-screen.json",
"support_load_screen_sha256": "d137a56ed1fd1967b25fe75bd62999b97849f34b13341cec76fe8eeddb4e07cc",
"support_load_limitation": "Explicit curedDP460OffWhite/.67FR4/.13bondline23Cstaticengineeringhypothesis;10x shear and5x peel derating conditionalmargins5.455/1.266. Same82Cfull-matingforce peel fails; no hotmating/cableload/fatigue/hardwarequalification.",
"exact_four_cap_final_Y114p5_max_source_native_pose_matches": [
{
"reference": "C117",
"maximum_native_bounds_error_mm": 0.0,
"maximum_native_pose_error": 3.5326177411928435e-29,
"actual_source_pose_at_mm": [
163.225,
114.5,
180.0
]
},
{
"reference": "C118",
"maximum_native_bounds_error_mm": 7.105427357601002e-15,
"maximum_native_pose_error": 7.105427357601002e-15,
"actual_source_pose_at_mm": [
144.225,
114.5,
180.0
]
},
{
"reference": "C119",
"maximum_native_bounds_error_mm": 7.105427357601002e-15,
"maximum_native_pose_error": 7.105427357601002e-15,
"actual_source_pose_at_mm": [
125.225,
114.5,
180.0
]
},
{
"reference": "C120",
"maximum_native_bounds_error_mm": 5.329070518200751e-15,
"maximum_native_pose_error": 5.329070518200751e-15,
"actual_source_pose_at_mm": [
106.225,
114.5,
180.0
]
}
],
"new_four_caps_interference_count": 0,
"all251_previous_component_model_poses_hashes_and_bounds_unchanged": true,
"unscored_simultaneous_nominal_plug_card_probes": [
{
"id": "USB_J3_case",
"bounds": [
-23.3018336143,
25.574999999999996,
-1.0599999,
1.698166385700001,
38.425,
5.9400001
]
},
{
"id": "USB_J3_external_metal",
"bounds": [
1.6981663856999996,
27.83,
1.1600001,
3.8881000000000006,
36.17,
3.7200001
]
},
{
"id": "USB_J5_case",
"bounds": [
65.5,
62.575,
9.5720001,
72.5,
75.425,
34.562000100000006
]
},
{
"id": "USB_J6_case",
"bounds": [
46.5,
62.575,
9.5720001,
53.5,
75.425,
34.562000100000006
]
},
{
"id": "USB_J7_case",
"bounds": [
27.5,
62.575,
9.5720001,
34.5,
75.425,
34.562000100000006
]
},
{
"id": "USB_J8_case",
"bounds": [
8.5,
62.575,
9.5720001,
15.500000000000002,
75.425,
34.562000100000006
]
},
{
"id": "Barrel_PP3_002A_max_case",
"bounds": [
83.74565,
31.75,
3.01,
108.84565,
40.25,
11.510000000000002
]
},
{
"id": "SD_card_top_entry_service",
"bounds": [
3.95404319805,
4.939260747614998,
0.859999999999999,
16.05404319805,
21.039260747615003,
27.76
]
}
],
"plug_card_to_final255bodies_and_auxiliary_support_attention": [
{
"a": "USB_J3_external_metal",
"b": "J3",
"intersection_volume_mm3": 0.0,
"clearance_mm": 0.009999999988748787,
"status": "touch_or_small_clearance"
},
{
"a": "Barrel_PP3_002A_max_case",
"b": "J1",
"intersection_volume_mm3": 7.068583470577542,
"clearance_mm": 0.0,
"status": "interference"
},
{
"a": "SD_card_top_entry_service",
"b": "R43",
"intersection_volume_mm3": 0.04574160226926283,
"clearance_mm": 0.0,
"status": "interference"
},
{
"a": "SD_card_top_entry_service",
"b": "J2",
"intersection_volume_mm3": 100.41714704641896,
"clearance_mm": 0.0,
"status": "interference"
}
],
"simultaneous_nominal_plug_case_envelopes_clear": true,
"SD_conservative_service_report": "workspace/work/agents/step_metrics/final_thin_static/body-and-service-audit.json",
"SD_conservative_service_report_sha256": "da38511f1b9f7fa315518699f0223486c9e3520e94302916a909c644881a59aa",
"SD_service_conflict_refs": [
"R43"
],
"SD_service_exact_vendor_operation_verified": false,
"SD_entire_conservative_service_union_to_new_auxiliary_vertical_gap_mm": 0.028378496574372858,
"fourcaps_to_entire_service_union_min_Ygap_mm": 35.628359348998316,
"SD_service_limitation": "Primary Molex depth14.50\u00b1.10mm fullheight/depth filled lid/cardhypothesis,1.2mm assumed unlock,0..110deg opening conservatively intersects R43. Unifiedsource includes fixedbaseparts, so actualmovingmetal collision not proven. R43remainsTODO.",
"native_final_process_and_connectivity_freeze": {
"actualCAN0_H_all8pad_join": true,
"actual_VIP_count": 145,
"actual_filled_capped_count": 145,
"actual_refs": 260,
"all23_ground_bonds_physically_join_U4_EP": true,
"all4_OUT_caps_primary_identity_and_physical_bonds": true,
"all954_manual_contracts_preserved": true,
"all_declared_copper_imports_exact": true,
"board": "workspace/work/agents/drc_validation/next-revision-static-final/static-260.kicad_pcb",
"board_sha256": "e69b48ea38751e25b11f510cba9e8b03a51dbc50772f75f7e7150ac30d78aace",
"changed_via_process_flag_pairs": 54,
"competition_score": null,
"exact_tiny_scope": 77,
"fabrication_process_qualified": false,
"frozen_utc": "2026-10-12T18:01:32.219362+00:00",
"full_ROUTING_complete": false,
"functional_mechanical_thermal_reviews_complete": false,
"immutable_parent_board": "workspace/work/agents/architecture/integration_next/static-260.kicad_pcb",
"immutable_parent_sha256": "3bbe97ac9834bdecd69b28a8c983b07ec951a77e636acfc32f6a7495c11941e0",
"limitations": [
"198 native open connections across94physically split nets remain.",
"Bare project reports199 missing-library warnings; localized final native package requires independent audit.",
"132 dangling track and27 dangling via warnings plus source silk/text warnings are retained, not concealed.",
"Exact2Cu/2oz/.8mm filled+capped ENIG fabrication combination remains conditional on vendor process acceptance.",
"Static ground tie/spreader improvement does not certify3A operation, full thermal/SI/mating/assembly quality.",
"R43 SD service clearance remains documented TODO; optional further routing trials are not in this freeze."
],
"master": "workspace/work/candidates/two_layer_mvp/output_cap_revision/project/pcbgolf.kicad_sch",
"master_exact8_new_cap_endpoints": true,
"master_netlist_sha256": "eba8db7b2bbbd71c1db1e8a0b7e694df98c6712d7f7e502f0393e61ea68f451d",
"master_old1025_endpoints_and256_fields_preserved": true,
"metadata_only4_Dielectric_properties_beyond145VIP_flags": true,
"model_bindings": 255,
"native2Cu_08mm_2oz_stackup": true,
"native_ERC_errors": 0,
"native_ERC_warnings": 0,
"native_geometry_errors": 0,
"native_unconnected_items": 198,
"native_warning_count_bare_project": 483,
"new_actual_VIPs_flagged": 32,
"non_VIP_stale_flags_removed": 22,
"ordinary_vias": 408,
"partial_source_checkpoint_audit_pass": true,
"physically_split_nets": 94,
"prior255_max_body_model_world_identity": true,
"project_sha256": "b8059a5acc1a65cafc2f259bcd99d359648963b1928531d02c39edec0e7c5d25",
"raw_native_master_parity_errors": 0,
"raw_native_master_parity_warnings": 0,
"report_sha256": {
"workspace/work/agents/drc_validation/next-revision-audit/260-master-independent-delta.json": "6bccf02277dc8217fd4d20287ae62e13e5bea01518e66cdbe1ebac1c7375f100",
"workspace/work/agents/drc_validation/next-revision-audit/static-final-255-world-model-proof.json": "a2cc43278967ab7361e3805fd4762caf077923e9dcbfa8a71502706ecb332216",
"workspace/work/agents/drc_validation/next-revision-audit/static-final-combined-pad-join-preservation.json": "67df4cd0b7b1d2a648d300b18e6c9b89404ee44241d9e763b244eec9898aefca",
"workspace/work/agents/drc_validation/next-revision-audit/static-final-copper-import-audit.json": "866000decdda4f1bf84c1f9720459600bef68b339360f5bb082263ecf5e89684",
"workspace/work/agents/drc_validation/next-revision-audit/static-final-endpoint-audit.json": "98b6ec4f14f4cabc3350c10cebc47a732a0c30ad6b0b969fa8a4d4f5986096a6",
"workspace/work/agents/drc_validation/next-revision-audit/static-final-ground-bonds.json": "6ba48230e71a629b5924e4705cb1a75443d4cbbd48e1f28df2f5fd23e1b64e87",
"workspace/work/agents/drc_validation/next-revision-audit/static-final-public-pad-join-preservation.json": "31ce6a7a999a6a5eabdc5801d9de9bc43274243e844f0dd4b983950ab02cba5c",
"workspace/work/agents/drc_validation/next-revision-audit/static-final-refill-pad-join-preservation.json": "c283e148a4f522e0c5b3742097e931c1f9943c937e9d98db90f2f347f30378db",
"workspace/work/agents/drc_validation/next-revision-audit/static-zone-import-audit.json": "daac33d0b3a7bac779fcd530f9685b8d750c8d297a8147a91afb0a4353b5212b",
"workspace/work/agents/drc_validation/next-revision-static-final-audit/actual_VIP_process-audit.json": "e90e7b3e0406e0599ac5e7d43602ef00ff08fa207228668b79d17222a608f8d6",
"workspace/work/agents/drc_validation/next-revision-static-final-audit/full-board-audit.json": "97eaab9f39f890b565de5dbb5c189ed31ddf7f61b3ad47d80e5e9e2c809437e5",
"workspace/work/agents/drc_validation/next-revision-static-final-audit/model-identity-audit.json": "9a602fbb20cdc6a1d58cf76569c039ff85a1d6e37268d54bde64f669362b3325",
"workspace/work/agents/drc_validation/next-revision-static-final-audit/native-master-pcb-parity.json": "465cd5b7391c860239b2fd4d5d19f281b53afe3a14853c3ec4a483fc8837da76",
"workspace/work/agents/drc_validation/next-revision-static-final-audit/native-stackup-audit.json": "d836d8651634a76e3157051a92b3dfdbf1e46c57c6387b00ca28fb85b33a2567",
"workspace/work/agents/drc_validation/next-revision-static-final-audit/signal_via_contract-audit.json": "ea1cd1e42625abdfa08e56bf5b9618bb50e2e37d5500cce126b21dfb9c3c652a",
"workspace/work/agents/drc_validation/next-revision-static-final-audit/summary.json": "d3b868eef0617ebe240c9534f0aee84e68feefbd28e3f22ba265b24d12d14a0f",
"workspace/work/agents/drc_validation/next-revision-static-final/metadata-repair-receipt.json": "21b6452ee063bf226bb433ca256fda26b6488685585dad6d57ced0db15b04dea",
"workspace/work/agents/drc_validation/next-revision-static-normalized/normalization-receipt.json": "46ac3ec70d34e191222d807aee035df507695b3cc7477f4f23e6dce168553fd0"
},
"rules_sha256": "40da54c9260555f68326367f2a1136324c792a0434cd032b26948e3878a81b88",
"self_contained_native_package_audit_pending": true,
"source_geometry_models_poses_and_rules_immutable": true,
"tiny_035_015_annulus010": 43,
"tiny_036_020_annulus008": 34,
"tracks": 2617,
"via_contract": "workspace/work/agents/drc_validation/next-revision-audit/can0-h-scoped-proof/signal-via-contract.json",
"via_contract_sha256": "8f95752abe46f10b381f186df24cd8a51a5a71a3b71d2ef8480cae7a1925fcc4",
"via_process_map": "workspace/work/agents/drc_validation/next-revision-static-final/via-process-map.json",
"via_process_map_sha256": "2384d612440825f65dfec5d6cff9803ceddcecf76173238daeb1d0e49d3d8b4c",
"vias": 485,
"zero_old_public_or_combined_pad_join_loss": true,
"zero_saved_to_refilled_pad_join_loss": true,
"zones": 49
},
"score_arithmetic_geometry_only": {
"formula": "PCBA_AABB_volume_mm3 + 50*via_count + 5000*copper_layer_count",
"volume_mm3": 93386.072505866,
"via_count": 485,
"copper_layer_count": 2,
"value": 127636.072505866,
"validated_competition_score": false,
"status": "geometry metric only; manufacturability, complete routing, mating clearance and DRC require separate validation"
},
"validated_competition_score": false,
"remaining_TODO": [
"198 nativeopenconnections across94splitnets",
"R43 conservativeSD/cardservicereservation",
"vendor acceptance exact2Cu/2oz/.8mm/fillcap/ENIG stack andtinyVIPprocess",
"complete electrical/current/SI/thermal/process/assembly validation"
],
"exact_native_export_command": [
"kicad-cli",
"pcb",
"export",
"step",
"--force",
"--no-dnp",
"--subst-models",
"--include-pads",
"--include-tracks",
"--include-zones",
"--include-inner-copper",
"--include-soldermask",
"--no-extra-pad-thickness",
"--user-origin",
"98x176mm",
"--output",
"workspace/work/agents/step_metrics/final_static260/native.step",
"workspace/work/agents/step_metrics/final_static260/pcbgolf.kicad_pcb"
],
"source_PCB_hash_unchanged_at_finish": true,
"evidence_sha256": {
"native.json": "522f770cbfe6cb6a10b81f066edf6cdbff373efe42bd512a0b81fd28d86eaf7e",
"complete-supported-static.json": "31f39660fd10068a58bd67dbb187c18ef2aa7b4b25e8258462762c609f55868d",
"complete-supported-identity.json": "49e6230617c74a210edc44688e46a10afe6eb3044359aa2691b06a96caa2dba8",
"complete-supported-poses.json": "97c7ea63238c6212c1ce5e35d54523304b2daa0a694d5a6f4efcbb7e92504de3",
"support-final-audit.json": "eaa130f88c99a8a80ce2b76b3960808dc93f5e96b03aa23d8c4b5f1e2841299a"
},
"plug_nonowner_obstruction_threshold_mm": 0.1,
"plug_to_other255bodies_native_copper_mask_pad_via_FR4_and_support_attention": [],
"simultaneous_nominal_plug_case_pair_attention": [],
"raw_own_mating_connector_attention": [
{
"a": "USB_J3_external_metal",
"b": "J3",
"intersection_volume_mm3": 0.0,
"clearance_mm": 0.009999999988748787,
"status": "touch_or_small_clearance"
},
{
"a": "Barrel_PP3_002A_max_case",
"b": "J1",
"intersection_volume_mm3": 7.068583470577542,
"clearance_mm": 0.0,
"status": "interference"
}
],
"raw_all_plug_card_scan_clear": false,
"complete_mating_contacts_or_tolerance_qualified": false,
"access_interpretation": "Five USB case envelopes and declared barrel case have no interference or clearance below0.1mm to other components/native substrate/copper/mask/support, and their cases clear one another. This conditional other-component access result excludes each intended mating connector. Raw owner checks are retained: USBmetal ends0.01mm short of tongue, and conservative barrel housing starts0.3mm inside mouth as an insertion/shoulder allowance, overlapping J1. That overbound is not a verified actual assembled plug housing; exact mating collar/registration/tolerance qualification remains unresolved. SDpickup volume intentionally occupies J2 and conservatively intersects R43; no unconditional service pass.",
"external_plug_card_probes_are_score_included": false
}
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