techmannih/nema34-mounted-stepper-controller

A 48 V USB‑C PD 3.1 EPR NEMA‑34 stepper controller PCB combining STM32/TMC5160 control, external MOSFET motor bridges, protected power and regenerative braking, USB data, telemetry, diagnostics, status LEDs, and buzzer alarms.

Version
0.3.92
License
unset
Stars
1

engineering/top-side-placement.json

{
  "baseline_commit": "33eb130",
  "assembly": {
    "fitted_top": 254,
    "service_pads_top": 11,
    "bottom_components": 0
  },
  "schematic": {
    "records": 2901,
    "sha256": "2ace6914ff4e959d717e5d602e8fce388a71074bfd3f51bdf9c011741a3f4696",
    "baseline_matches": true,
    "source_metadata_exception": "Only source_project_metadata.source_filesystem_md5_hash changes with the filesystem; all electrical source records are identical.",
    "source_entry_sha256": "d99c825073c7aca787a39f2eda3b5f77cc0746a13e406e409b35b8f91f54e589",
    "comparison": "2901 schematic records and all electrical source records compare exactly with baseline 33eb130; PCB placement/routing only."
  },
  "logical_records": {
    "source_component": {
      "count": 265,
      "unchanged": true
    },
    "source_port": {
      "count": 934,
      "unchanged": true
    },
    "source_net": {
      "count": 182,
      "unchanged": true
    },
    "source_trace": {
      "count": 938,
      "unchanged": true
    },
    "source_component_internal_connection": {
      "count": 3,
      "unchanged": true
    }
  },
  "decoupling": {
    "pairs": 32,
    "same_top_layer": true,
    "pin_distance_limit_mm": 3,
    "local_trace_limit_mm": 5,
    "ground_return_vias": 34,
    "maximum_pin_distance_mm": 2.954858069185043,
    "maximum_local_trace_mm": 4.175134000000014
  },
  "mechanical": {
    "outline_and_mounting_holes": "unchanged",
    "J7_beside_J2": "unchanged",
    "U18_center": [
      0,
      0
    ],
    "U18_magnet_gap": "physical validation required after changing assembly side"
  },
  "routing_status": "complete: native DRC, continuity, schematic parity, ERC and power-copper checks pass",
  "placement_checks": {
    "tsci_errors": 0,
    "tsci_warnings": 0,
    "native_seed_clearance_courtyard_silkscreen_violations": 0,
    "native_seed_pending_ground_vias": 34,
    "native_seed_unconnected_before_routing": 499
  },
  "routing_seed": {
    "pads_preserved": 942,
    "seed_copper_items": 243,
    "reproduced_copper_equal": true
  },
  "final_validation": {
    "matched_pad_geometries": 942,
    "fresh_local_segments": 83,
    "missing_local_segments": [],
    "board_sha256": "1991773e7d50a347f404909a997f2e30aa405acd9dab96f4cc8d028099569b7d",
    "fitted_back_footprints": [],
    "native_drc_violations": 0,
    "unconnected_items": 0,
    "schematic_parity_issues": 0,
    "erc_violations": 0,
    "thermal_drain_vias": 40,
    "power_copper_check": "pass",
    "statistics": {
      "components_including_mounts_and_service_pads": 269,
      "supplier_backed_fitted_components": 254,
      "service_testpads": 11,
      "mounting_holes": 4,
      "pads": 942,
      "traces": 3877,
      "vias": 530,
      "copper_pours": 626,
      "layers": 4
    },
    "review": {
      "command": "bun run review",
      "checks_passed": 29,
      "checked_at": "2026-10-09T13:47:41.031Z",
      "delivery_files": 38,
      "archives": 5,
      "cloud_viewer_ports_mapped": 934,
      "delivery_errors": []
    },
    "scope": "Historical top-only conversion; current via-drill verification is recorded in via_drill_update."
  },
  "via_in_pad": {
    "total_vias": 768,
    "minimum_finished_drill_mm": 0.3,
    "criterion": "Through-via finished-drill circle overlaps an F.Paste-enabled solder land",
    "required_process": "epoxy filled and copper capped, per release/order-settings.json",
    "count": 58,
    "vias": [
      {
        "x_mm": 66.800077,
        "y_mm": 83.249997,
        "net": "PD_SBU2_CONN",
        "pad_mm": 0.5,
        "drill_mm": 0.3,
        "lands": [
          "J1:16"
        ]
      },
      {
        "x_mm": 70.5183,
        "y_mm": 126.0999,
        "net": "CAN_RX",
        "pad_mm": 0.5,
        "drill_mm": 0.3,
        "lands": [
          "U19:4"
        ]
      },
      {
        "x_mm": 70.6,
        "y_mm": 72.5003,
        "net": "PD_3V3",
        "pad_mm": 0.5,
        "drill_mm": 0.3,
        "lands": [
          "C2:1"
        ]
      },
      {
        "x_mm": 73.0,
        "y_mm": 72.4125,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "C87:1"
        ]
      },
      {
        "x_mm": 74.55,
        "y_mm": 74.624999,
        "net": "CC1_PD",
        "pad_mm": 0.5,
        "drill_mm": 0.3,
        "lands": [
          "U2:24"
        ]
      },
      {
        "x_mm": 75.4,
        "y_mm": 69.4,
        "net": "GND",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "U34:9"
        ]
      },
      {
        "x_mm": 76.6,
        "y_mm": 69.4,
        "net": "GND",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "U34:9"
        ]
      },
      {
        "x_mm": 76.6,
        "y_mm": 70.4,
        "net": "GND",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "U34:9"
        ]
      },
      {
        "x_mm": 79.824999,
        "y_mm": 72.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "C86:1"
        ]
      },
      {
        "x_mm": 79.899999,
        "y_mm": 74.825,
        "net": "CC1_PD",
        "pad_mm": 0.5,
        "drill_mm": 0.3,
        "lands": [
          "C3:1"
        ]
      },
      {
        "x_mm": 84.195,
        "y_mm": 67.400056,
        "net": "PD_3V3",
        "pad_mm": 0.5,
        "drill_mm": 0.3,
        "lands": [
          "U3:8"
        ]
      },
      {
        "x_mm": 91.5,
        "y_mm": 65.849999,
        "net": "EFUSE_IN",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q4:9"
        ]
      },
      {
        "x_mm": 91.5,
        "y_mm": 66.849999,
        "net": "EFUSE_IN",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q4:9"
        ]
      },
      {
        "x_mm": 91.925,
        "y_mm": 73.05,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "R31:1"
        ]
      },
      {
        "x_mm": 92.5,
        "y_mm": 65.849999,
        "net": "EFUSE_IN",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q4:9"
        ]
      },
      {
        "x_mm": 92.5,
        "y_mm": 66.849999,
        "net": "EFUSE_IN",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q4:9"
        ]
      },
      {
        "x_mm": 105.659005,
        "y_mm": 96.613042,
        "net": "V3V3",
        "pad_mm": 0.5,
        "drill_mm": 0.3,
        "lands": [
          "U33:5"
        ]
      },
      {
        "x_mm": 107.5,
        "y_mm": 65.849999,
        "net": "BRAKE_RETURN",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q16:9"
        ]
      },
      {
        "x_mm": 107.5,
        "y_mm": 66.849999,
        "net": "BRAKE_RETURN",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q16:9"
        ]
      },
      {
        "x_mm": 108.5,
        "y_mm": 65.849999,
        "net": "BRAKE_RETURN",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q16:9"
        ]
      },
      {
        "x_mm": 108.5,
        "y_mm": 66.849999,
        "net": "BRAKE_RETURN",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q16:9"
        ]
      },
      {
        "x_mm": 108.9769,
        "y_mm": 72.289499,
        "net": "BRAKE_ON",
        "pad_mm": 0.5,
        "drill_mm": 0.3,
        "lands": [
          "U15:6"
        ]
      },
      {
        "x_mm": 111.85,
        "y_mm": 90.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q6:9"
        ]
      },
      {
        "x_mm": 111.85,
        "y_mm": 91.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q6:9"
        ]
      },
      {
        "x_mm": 111.85,
        "y_mm": 106.5,
        "net": "MOTOR_A2",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q9:9"
        ]
      },
      {
        "x_mm": 111.85,
        "y_mm": 107.5,
        "net": "MOTOR_A2",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q9:9"
        ]
      },
      {
        "x_mm": 112.85,
        "y_mm": 90.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q6:9"
        ]
      },
      {
        "x_mm": 112.85,
        "y_mm": 91.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q6:9"
        ]
      },
      {
        "x_mm": 112.85,
        "y_mm": 106.5,
        "net": "MOTOR_A2",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q9:9"
        ]
      },
      {
        "x_mm": 112.85,
        "y_mm": 107.5,
        "net": "MOTOR_A2",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q9:9"
        ]
      },
      {
        "x_mm": 113.15,
        "y_mm": 96.5,
        "net": "MOTOR_A1",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q7:9"
        ]
      },
      {
        "x_mm": 113.15,
        "y_mm": 97.5,
        "net": "MOTOR_A1",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q7:9"
        ]
      },
      {
        "x_mm": 113.15,
        "y_mm": 112.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q8:9"
        ]
      },
      {
        "x_mm": 113.15,
        "y_mm": 113.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q8:9"
        ]
      },
      {
        "x_mm": 114.149986,
        "y_mm": 96.5,
        "net": "MOTOR_A1",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q7:9"
        ]
      },
      {
        "x_mm": 114.149986,
        "y_mm": 97.5,
        "net": "MOTOR_A1",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q7:9"
        ]
      },
      {
        "x_mm": 114.15,
        "y_mm": 112.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q8:9"
        ]
      },
      {
        "x_mm": 114.15,
        "y_mm": 113.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q8:9"
        ]
      },
      {
        "x_mm": 116.4847,
        "y_mm": 132.6986,
        "net": "V3V3",
        "pad_mm": 0.5,
        "drill_mm": 0.3,
        "lands": [
          "R85:1"
        ]
      },
      {
        "x_mm": 118.4478,
        "y_mm": 82.4249,
        "net": "OUT0_BASE",
        "pad_mm": 0.5,
        "drill_mm": 0.3,
        "lands": [
          "R98:2"
        ]
      },
      {
        "x_mm": 118.459545,
        "y_mm": 83.829747,
        "net": "OUT0_DRIVE",
        "pad_mm": 0.5,
        "drill_mm": 0.3,
        "lands": [
          "R98:1"
        ]
      },
      {
        "x_mm": 119.8473,
        "y_mm": 103.7029,
        "net": "GND",
        "pad_mm": 0.5,
        "drill_mm": 0.3,
        "lands": [
          "U7:24"
        ]
      },
      {
        "x_mm": 134.45,
        "y_mm": 93.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q10:9"
        ]
      },
      {
        "x_mm": 134.45,
        "y_mm": 94.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q10:9"
        ]
      },
      {
        "x_mm": 134.45,
        "y_mm": 110.900001,
        "net": "MOTOR_B2",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q13:9"
        ]
      },
      {
        "x_mm": 134.45,
        "y_mm": 111.900001,
        "net": "MOTOR_B2",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q13:9"
        ]
      },
      {
        "x_mm": 135.45,
        "y_mm": 93.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q10:9"
        ]
      },
      {
        "x_mm": 135.45,
        "y_mm": 94.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q10:9"
        ]
      },
      {
        "x_mm": 135.45,
        "y_mm": 110.900001,
        "net": "MOTOR_B2",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q13:9"
        ]
      },
      {
        "x_mm": 135.45,
        "y_mm": 111.900001,
        "net": "MOTOR_B2",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q13:9"
        ]
      },
      {
        "x_mm": 135.749986,
        "y_mm": 100.5,
        "net": "MOTOR_B1",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q11:9"
        ]
      },
      {
        "x_mm": 135.749986,
        "y_mm": 101.5,
        "net": "MOTOR_B1",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q11:9"
        ]
      },
      {
        "x_mm": 135.749986,
        "y_mm": 116.700001,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q12:9"
        ]
      },
      {
        "x_mm": 135.749986,
        "y_mm": 117.700001,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q12:9"
        ]
      },
      {
        "x_mm": 136.749986,
        "y_mm": 101.5,
        "net": "MOTOR_B1",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q11:9"
        ]
      },
      {
        "x_mm": 136.75,
        "y_mm": 100.5,
        "net": "MOTOR_B1",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q11:9"
        ]
      },
      {
        "x_mm": 136.75,
        "y_mm": 116.700001,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q12:9"
        ]
      },
      {
        "x_mm": 136.75,
        "y_mm": 117.700001,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q12:9"
        ]
      }
    ],
    "board_sha256": "0181e5b4c89659b3f502aa19fb4344057770f8a1cd0d9da20caf6518244016ce"
  },
  "assembly_model": {
    "glb": "dist/release/3d.glb",
    "input": "release/circuit.json",
    "input_sha256": "1a95b0dcd3a38207466bc3ad5788e1e265af5251be1b543d2e4d70afd086ee6f",
    "glb_sha256": "2d42ee7cf71604531bf2e1a4835f1608edaf718f1105bd3bfa0e20e2134abccf",
    "contains": "Current top-side source components and exact final KiCad routing"
  },
  "preview_advisory": {
    "message": "tsci build reports C11 overlaps C12 (area 0.1254)",
    "compiled_rotated_bounds_mm": {
      "C11": {
        "center": [
          -25,
          1.5
        ],
        "width": 1.75,
        "height": 4.05
      },
      "C12": {
        "center": [
          -27.635,
          2.2289
        ],
        "width": 0.95,
        "height": 2.45
      }
    },
    "x_gap_mm": 1.285,
    "validation": "The compiled oriented boxes are separated. CLI placement and native KiCad clearance/courtyard checks pass; the build advisory remains visible and has not been suppressed."
  },
  "via_drill_update": {
    "baseline_commit": "d02df91171e6f44e42e1531dce0d28b64a0d0e21",
    "board_sha256": "ca3715aa25884e35cc3925a0c5e498852de8ee2de2fae081cf484d3a2d74c6bf",
    "pads_compared": 1042,
    "all_pad_positions_geometry_and_nets_unchanged": true,
    "via_count": 561,
    "minimum_finished_via_drill_mm": 0.3,
    "via_pad_drill_counts": {
      "0.50/0.30": 416,
      "0.60/0.30": 145
    },
    "schematic_records_unchanged": 3189
  },
  "power_eco_update": {
    "recorded_at": "2026-10-10T07:04:08.547834+00:00",
    "board_sha256": "e97ad49ce1460acea8b69487f246bf4806e632261c876f245a82a8a7a832a931",
    "matched_pad_geometries": 1072,
    "fitted_top": 295,
    "service_pads_top": 11,
    "bottom_components": 0,
    "minimum_via_drill_mm": 0.3,
    "U34_thermal_vias": 4,
    "via_in_pad_count": 69,
    "errors": []
  },
  "c19_correction": {
    "recorded_at": "2026-10-10T09:23:26.188847+00:00",
    "board_sha256": "c9007161c6b74a6dc9713a2e786b1761b4a3b42090f70075ccfa8724ed1677fb",
    "removed_reference": "C19",
    "remaining_pad_geometries_and_nets_unchanged": 1071,
    "existing_tracks_and_vias_unchanged": 8237,
    "fitted_top": 294,
    "service_pads_top": 11,
    "bottom_components": 0,
    "minimum_via_drill_mm": 0.3,
    "via_in_pad_count": 69,
    "errors": [],
    "baseline_commit": "b38aa63c568504deec009184d52fd277ab1c7e7c"
  },
  "usb_label_update": {
    "baseline_commit": "3a0f0727f6638f1e0b6786f2762a76a99fef2f51",
    "board_sha256": "b57a97de0d59069538bb80063f72260d76a59fa89e2b122e46a7fe6417fd6c0a",
    "recorded_at": "2026-10-10T13:54:33.302827+00:00",
    "change": "Move PWR and DATA into the user-marked left-edge spaces, rotated 90 degrees, with 1 mm knockout text (25% larger).",
    "native_comparison": "Board serialization is byte-identical after removing only the two modified gr_text objects. Pads, component placement, tracks, vias, zone outlines and filled polygons are unchanged.",
    "source_comparison": "Every compiled record except silkscreen text and the filesystem cache hash is unchanged; all 3275 schematic records match exactly.",
    "labels": [
      {
        "text": "PWR",
        "native_xy_mm": [
          58.15,
          77.8
        ],
        "rotation_deg": 90,
        "font_height_mm": 1.0,
        "knockout": true,
        "native_ink_bounds_mm": [
          57.418708,
          76.232936,
          58.790913,
          79.319443
        ],
        "left_edge_clearance_mm": 0.368708
      },
      {
        "text": "DATA",
        "native_xy_mm": [
          58.15,
          108.2
        ],
        "rotation_deg": 90,
        "font_height_mm": 1.0,
        "knockout": true,
        "native_ink_bounds_mm": [
          57.418708,
          106.37162,
          58.79093,
          109.88611
        ],
        "left_edge_clearance_mm": 0.368708
      }
    ],
    "edge_reference": "Physical Edge.Cuts centerline x=57.05 mm, not the outline-stroke bounding box.",
    "assembled_preview": "previews/usb-port-labels.png",
    "assembled_preview_sha256": "20568bc3443adafddbcfab785722bc80f6a6a8cea08165f7119ff1d2e41ababc",
    "visual_review": "Both vertical knockout labels are readable in the actual assembled GLB and sit in the requested edge spaces outside the connector bodies."
  },
  "ordered_motor_mounting_update": {
    "date": "2026-10-11T00:32:50.363216+00:00",
    "baseline_commit": "b131a20",
    "board_sha256": "aabcf940d274bf8d7ff9a39c8c2f891a71b2b03341c86619f439a98be283f456",
    "hole_reference": "engineering/mechanical/ordered-motor-pcb-reference.json",
    "mounting_holes": [
      {
        "name": "H1",
        "diameter_mm": 4.2,
        "x_mm": 67.397132,
        "y_mm": 4.575689,
        "centered_x_mm": 24.447132,
        "centered_y_mm": -38.374311
      },
      {
        "name": "H2",
        "diameter_mm": 4.2,
        "x_mm": 81.324311,
        "y_mm": 67.397132,
        "centered_x_mm": 38.374311,
        "centered_y_mm": 24.447132
      },
      {
        "name": "H3",
        "diameter_mm": 4.2,
        "x_mm": 18.502868,
        "y_mm": 81.324311,
        "centered_x_mm": -24.447132,
        "centered_y_mm": 38.374311
      },
      {
        "name": "H4",
        "diameter_mm": 4.2,
        "x_mm": 4.575689,
        "y_mm": 18.502868,
        "centered_x_mm": -38.374311,
        "centered_y_mm": -24.447132
      }
    ],
    "schematic_records_unchanged": 3275,
    "logical_records": {
      "source_component": {
        "count": 305,
        "unchanged": true
      },
      "source_port": {
        "count": 1066,
        "unchanged": true
      },
      "source_net": {
        "count": 199,
        "unchanged": true
      },
      "source_trace": {
        "count": 1096,
        "unchanged": true
      },
      "source_component_internal_connection": {
        "count": 3,
        "unchanged": true
      }
    },
    "fitted_top": 294,
    "service_pads_top": 11,
    "bottom_components": 0,
    "minimum_via_drill_mm": 0.3,
    "via_in_pad_count": 57,
    "native_drc_violations": 0,
    "unconnected_items": 0,
    "schematic_parity_issues": 0,
    "erc_violations": 0,
    "bypass_paths_passed": 46,
    "critical_branches_passed": 9,
    "usb_reference_check": "pass",
    "power_routing_check": "pass",
    "screw_copper_keepout_radius_mm": 4.25,
    "screw_copper_keepout_layers": [
      "F.Cu",
      "B.Cu"
    ],
    "copper_cleanup": "Rounded four acute pour tips and removed disconnected islands. Restored the original In2 USB ground reference and local return vias, plus the reviewed A1 B.Cu power corridor, F.Cu landing and four parallel vias. OUT0 is routed outside the A1 back-layer corridor. Native checks rerun without DRC exclusions.",
    "mechanical_scope": "Nominal CAD alignment and screw-envelope clearance only; front-supported adapter and encoder remain unqualified.",
    "source_native_pad_positions": {
      "matched_source_pad_positions": 1066,
      "tolerance_mm": 0.001,
      "errors": []
    }
  },
  "motor_connector_edge_update": {
    "date": "2026-10-11T01:29:36.090310+00:00",
    "base_commit": "61d2d66f19d42bdcb0541ae2fd6934e2f135d173",
    "board_sha256": "96b726582de590c283d432b00b81381c254a4e2a04d2e00b6c6c8f81188a35c3",
    "moved_components": [
      "J2",
      "R65",
      "R84",
      "R85",
      "R86",
      "C41",
      "R78"
    ],
    "j2_inward_shift_mm": 2.5,
    "minimum_via_drill_mm": 0.3,
    "via_in_pad_count": 58,
    "schematic_records_unchanged": 3275,
    "logical_records": {
      "source_component": {
        "count": 305,
        "unchanged": true
      },
      "source_port": {
        "count": 1066,
        "unchanged": true
      },
      "source_net": {
        "count": 199,
        "unchanged": true
      },
      "source_trace": {
        "count": 1096,
        "unchanged": true
      },
      "source_component_internal_connection": {
        "count": 3,
        "unchanged": true
      }
    },
    "scope": "Relocated complete connector and adjacent passives; preserved supplier CAD origin, pin map, board outline and all mounting holes. Rerouted displaced local signals without altering critical Kelvin branches or USB reference copper."
  },
  "optional_bottom_encoder_update": {
    "date": "2026-10-11T03:10:56.932064+00:00",
    "base_commit": "509c650224688afd320fab2e4b82ea0ee98fbe2c",
    "board_sha256": "8f4d566f3ba7dd8e475757fed7817659918fe7655db8f5643861b7bd488cb1a7",
    "bottom_unpopulated": [
      "U18",
      "C52",
      "C53"
    ],
    "fitted_top": 291,
    "service_pads_top": 11,
    "encoder_axis_mm": [
      0,
      0
    ],
    "minimum_via_drill_mm": 0.3,
    "via_in_pad_count": 58,
    "schematic_records_unchanged": 3274,
    "schematic_note_change": {
      "before": "AS5047P is centered on the PCB underside; shaft magnet alignment must be verified.",
      "after": "Optional AS5047P at the shaft axis: U18/C52/C53 are bottom-side DNP; magnet interface is not qualified."
    },
    "logical_records": {
      "source_component": {
        "count": 305,
        "unchanged": true
      },
      "source_port": {
        "count": 1066,
        "unchanged": true
      },
      "source_net": {
        "count": 199,
        "unchanged": true
      },
      "source_trace": {
        "count": 1096,
        "unchanged": true
      },
      "source_component_internal_connection": {
        "count": 3,
        "unchanged": true
      }
    },
    "source_native_pad_positions": {
      "matched_source_pad_positions": 1066,
      "tolerance_mm": 0.001,
      "errors": []
    },
    "native_drc_violations": 0,
    "unconnected_items": 0,
    "schematic_parity_issues": 0,
    "erc_violations": 0,
    "bypass_paths_passed": 46,
    "critical_branches_passed": 9,
    "scope": "Flipped U18/C52/C53 to bottom DNP and rerouted their affected local connections. Fitted components, motor connector, mounting holes, outline and critical branches remain in place. No paste or fitted BOM/CPL entries for the optional footprints."
  },
  "diagnostics_eco": {
    "date": "2026-10-11T06:16:25.553176+00:00",
    "base_commit": "56729549ba0ac8c60ce19137651d952b5ae1da34",
    "board_sha256": "0181e5b4c89659b3f502aa19fb4344057770f8a1cd0d9da20caf6518244016ce",
    "fitted_top": 311,
    "service_pads_top": 19,
    "bottom_unpopulated": [
      "U18",
      "C52",
      "C53"
    ],
    "minimum_via_drill_mm": 0.3,
    "via_in_pad_count": 58,
    "source_native_pad_positions": {
      "matched_source_pad_positions": 1137,
      "tolerance_mm": 0.001,
      "errors": []
    },
    "native_drc_violations": 0,
    "unconnected_items": 0,
    "schematic_parity_issues": 0,
    "erc_violations": 0,
    "bypass_paths_passed": 48,
    "buzzer_bulk_paths": [
      {
        "component": "BZ1",
        "pin": 1,
        "capacitor": "C96",
        "layer": "F.Cu",
        "route_length_mm": 5.903924342263854,
        "maximum_mm": 7,
        "passed": true
      }
    ],
    "critical_branches_passed": 9,
    "scope": "Added the authorized diagnostic and isolated EEPROM programming circuits; moved adjacent components to clear their bodies and preserve local bypass paths. No change to the board outline, mounting holes, motor connector, industrial functions or optional encoder policy. Four existing vias overlapping the relocated/new solder lands were moved clear. The U33 pin 5 supply-via overlap at native (105.659005, 96.613042) mm is retained because the adjacent top and inner signal routes block a short escape; its 0.50/0.30 mm pad/drill uses the same specified epoxy-filled, copper-capped process as the other recorded locations. No via-drill exception or DRC waiver is used."
  },
  "warning_cleanup": {
    "checked_at": "2026-10-11T07:32:46.035681+00:00",
    "board_sha256": "7e46297f0bf288c2a8add54f65b2da0cff8255a7ed4c24951f7746c24f01f1d6",
    "baseline_board_sha256": "0181e5b4c89659b3f502aa19fb4344057770f8a1cd0d9da20caf6518244016ce",
    "geometry_and_routing_unchanged": true,
    "evidence": "docs/checks/warning-fix-parity.json"
  },
  "power_eco_via_audit": {
    "board_sha256": "708a4e6a9d81441bbc8a56124c846ab7b321720af4932f093a696e5bb0120ddd",
    "total_vias": 643,
    "minimum_finished_drill_mm": 0.3,
    "criterion": "Through-via finished-drill circle overlaps an F.Paste-enabled solder land",
    "required_process": "epoxy filled and copper capped",
    "count": 63,
    "vias": [
      {
        "x_mm": 75.4,
        "y_mm": 69.4,
        "net": "GND",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "U34:9"
        ]
      },
      {
        "x_mm": 102.325,
        "y_mm": 132.4,
        "net": "GND",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "C41:2"
        ]
      },
      {
        "x_mm": 79.6,
        "y_mm": 112.0,
        "net": "GND",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "U16:49"
        ]
      },
      {
        "x_mm": 76.6,
        "y_mm": 69.4,
        "net": "GND",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "U34:9"
        ]
      },
      {
        "x_mm": 76.6,
        "y_mm": 70.4,
        "net": "GND",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "U34:9"
        ]
      },
      {
        "x_mm": 81.0,
        "y_mm": 113.0,
        "net": "GND",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "U16:49"
        ]
      },
      {
        "x_mm": 81.0,
        "y_mm": 110.4,
        "net": "GND",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "U16:49"
        ]
      },
      {
        "x_mm": 119.8473,
        "y_mm": 103.7029,
        "net": "GND",
        "pad_mm": 0.5,
        "drill_mm": 0.3,
        "lands": [
          "U7:24"
        ]
      },
      {
        "x_mm": 78.8,
        "y_mm": 113.2,
        "net": "GND",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "U16:49"
        ]
      },
      {
        "x_mm": 135.749986,
        "y_mm": 101.5,
        "net": "MOTOR_B1",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q11:9"
        ]
      },
      {
        "x_mm": 136.749986,
        "y_mm": 101.5,
        "net": "MOTOR_B1",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q11:9"
        ]
      },
      {
        "x_mm": 136.75,
        "y_mm": 100.5,
        "net": "MOTOR_B1",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q11:9"
        ]
      },
      {
        "x_mm": 135.749986,
        "y_mm": 100.5,
        "net": "MOTOR_B1",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q11:9"
        ]
      },
      {
        "x_mm": 81.75,
        "y_mm": 115.4,
        "net": "NRST",
        "pad_mm": 0.5,
        "drill_mm": 0.3,
        "lands": [
          "U16:10"
        ]
      },
      {
        "x_mm": 105.659005,
        "y_mm": 96.613042,
        "net": "V3V3",
        "pad_mm": 0.5,
        "drill_mm": 0.3,
        "lands": [
          "U33:5"
        ]
      },
      {
        "x_mm": 134.4,
        "y_mm": 127.2,
        "net": "U35_RESET_N",
        "pad_mm": 0.5,
        "drill_mm": 0.3,
        "lands": [
          "U35:3"
        ]
      },
      {
        "x_mm": 70.6,
        "y_mm": 72.5003,
        "net": "PD_3V3",
        "pad_mm": 0.5,
        "drill_mm": 0.3,
        "lands": [
          "C2:1"
        ]
      },
      {
        "x_mm": 84.195,
        "y_mm": 67.400056,
        "net": "PD_3V3",
        "pad_mm": 0.5,
        "drill_mm": 0.3,
        "lands": [
          "U3:8"
        ]
      },
      {
        "x_mm": 114.149986,
        "y_mm": 96.5,
        "net": "MOTOR_A1",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q7:9"
        ]
      },
      {
        "x_mm": 114.149986,
        "y_mm": 97.5,
        "net": "MOTOR_A1",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q7:9"
        ]
      },
      {
        "x_mm": 113.15,
        "y_mm": 97.5,
        "net": "MOTOR_A1",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q7:9"
        ]
      },
      {
        "x_mm": 113.15,
        "y_mm": 96.5,
        "net": "MOTOR_A1",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q7:9"
        ]
      },
      {
        "x_mm": 136.75,
        "y_mm": 116.700001,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q12:9"
        ]
      },
      {
        "x_mm": 112.85,
        "y_mm": 90.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q6:9"
        ]
      },
      {
        "x_mm": 113.15,
        "y_mm": 113.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q8:9"
        ]
      },
      {
        "x_mm": 136.75,
        "y_mm": 117.700001,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q12:9"
        ]
      },
      {
        "x_mm": 111.85,
        "y_mm": 91.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q6:9"
        ]
      },
      {
        "x_mm": 135.749986,
        "y_mm": 116.700001,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q12:9"
        ]
      },
      {
        "x_mm": 79.824999,
        "y_mm": 72.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "C86:1"
        ]
      },
      {
        "x_mm": 135.45,
        "y_mm": 94.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q10:9"
        ]
      },
      {
        "x_mm": 114.15,
        "y_mm": 113.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q8:9"
        ]
      },
      {
        "x_mm": 135.749986,
        "y_mm": 117.700001,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q12:9"
        ]
      },
      {
        "x_mm": 113.15,
        "y_mm": 112.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q8:9"
        ]
      },
      {
        "x_mm": 111.85,
        "y_mm": 90.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q6:9"
        ]
      },
      {
        "x_mm": 134.45,
        "y_mm": 93.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q10:9"
        ]
      },
      {
        "x_mm": 112.85,
        "y_mm": 91.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q6:9"
        ]
      },
      {
        "x_mm": 91.925,
        "y_mm": 73.05,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "R31:1"
        ]
      },
      {
        "x_mm": 134.45,
        "y_mm": 94.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q10:9"
        ]
      },
      {
        "x_mm": 73.0,
        "y_mm": 72.4125,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "C87:1"
        ]
      },
      {
        "x_mm": 135.45,
        "y_mm": 93.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q10:9"
        ]
      },
      {
        "x_mm": 114.15,
        "y_mm": 112.5,
        "net": "VMOTOR",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q8:9"
        ]
      },
      {
        "x_mm": 83.35,
        "y_mm": 111.75,
        "net": "USB_VBUS_SENSE",
        "pad_mm": 0.5,
        "drill_mm": 0.3,
        "lands": [
          "U16:19"
        ]
      },
      {
        "x_mm": 74.55,
        "y_mm": 74.624999,
        "net": "CC1_PD",
        "pad_mm": 0.5,
        "drill_mm": 0.3,
        "lands": [
          "U2:24"
        ]
      },
      {
        "x_mm": 79.899999,
        "y_mm": 74.825,
        "net": "CC1_PD",
        "pad_mm": 0.5,
        "drill_mm": 0.3,
        "lands": [
          "C3:1"
        ]
      },
      {
        "x_mm": 112.85,
        "y_mm": 107.5,
        "net": "MOTOR_A2",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q9:9"
        ]
      },
      {
        "x_mm": 111.85,
        "y_mm": 106.5,
        "net": "MOTOR_A2",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q9:9"
        ]
      },
      {
        "x_mm": 111.85,
        "y_mm": 107.5,
        "net": "MOTOR_A2",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q9:9"
        ]
      },
      {
        "x_mm": 112.85,
        "y_mm": 106.5,
        "net": "MOTOR_A2",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q9:9"
        ]
      },
      {
        "x_mm": 134.45,
        "y_mm": 110.900001,
        "net": "MOTOR_B2",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q13:9"
        ]
      },
      {
        "x_mm": 134.45,
        "y_mm": 111.900001,
        "net": "MOTOR_B2",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q13:9"
        ]
      },
      {
        "x_mm": 135.45,
        "y_mm": 111.900001,
        "net": "MOTOR_B2",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q13:9"
        ]
      },
      {
        "x_mm": 135.45,
        "y_mm": 110.900001,
        "net": "MOTOR_B2",
        "pad_mm": 0.6,
        "drill_mm": 0.3,
        "lands": [
          "Q13:9"
        ]
      },
      {
        "x_mm": 107.5,
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